Steel Fibers have morphed through a number of
changes both in configuration and aspect ratio. Here is a listing of the Standard Cross Sections: The standard products either have a circular cross-section (ASTM A820 Type I) or a rectangular cross-section
(ASTM A820 Type II) or a shaved, modified Type I (ASTM A820 Type V). Other than the cross-section all of the other requirements
are precisely the same for all three. Type I and Type V steel fibers are also
identified as drawn wire steel fibers, while Type II is a slit sheet.
The aspect ratio is important
indicator as to the ability of the steel fiber to disperse in the concrete. An aspect ratio of 60 is considered the upper
limit for most standard applications.
Currently there are three
basic configurations of the steel fiber available: Continuously deformed (Types I, II and V), end deformed (Types I and II)
and hooked end (Type I). In general hooked end steel fibers produce higher post-first crack/toughness numbers and the continuously
deformed steel fibers produce higher flexural strength numbers. The end-deformed product will provide good results for both
the post-first crack and flexural strength.
The steel fiber length
will range from ¾” (19mm) to 2” (50mm).
Steel fibers at dosage levels of 40 lbs/yd3
or above, more realistically 50 lbs/yd3 or above will increase the flexural strength of the concrete. By increasing
the flexural strength the engineer has been provided an opportunity to either decrease the thickness of the slab-on-ground
or increase the load capacity when compared to the non-steel fiber designed slab. Finally, the engineer can also use this
increased load capacity as a Safety Factor.
NMW’s engineer can assist in designing slabs-on-ground
that incorporate steel fiber using a proprietary program utilizing Westergaard and Myerhof methodology.
ASTM Test Methods C1399, C1609 and C1550 can be
used to measure the post-first crack properties of the steel fiber reinforced concrete/shotcrete. Selecting the appropriate test is critical as is selecting the laboratory that can properly conduct the
test method selected. ASTM C1609 is typically chosen for Steel Fiber Reinforced
Concrete/Shotcrete. It is very important to the accuracy of the work that shotcrete
concrete test panels must be fabricated and the test specimens sawn from these panels.
Cast test beams are inappropriate for shotcrete.